YearToAvoid

2005 Volvo XC90 Problems, Recalls & Reliability

Verdict

Avoid

Complaint Index

80/100

#5 most-complained of 21 XC90 years

Based on NHTSA complaints per model-year, not a reliability rating. Methodology

The 2005 Volvo XC90 has 223 owner complaints and 6 safety recalls on file with NHTSA. Its Complaint Index is 80 out of 100 — #5 highest of 21 XC90 model years (verdict: Avoid). The most reported problem area is engine (73 complaints, 33% of the total). Complaints report 1 crash, 3 fires, and 1 injury.

Complaints
223
Recalls
6
Crashes / fires
1 / 3
Injuries / deaths
1 / 0
NHTSA overall rating
Not rated
EPA combined MPG
16.5
14.5 city / 19.5 hwy

Top 2005 Volvo XC90 problems

NHTSA owner complaints by component group. Groups with 15+ complaints have their own page.

  1. Engine73 (33%)
  2. Electrical System63 (28%)
  3. Transmission & Powertrain62 (28%)
  4. Fuel System33 (15%)
  5. Other14 (6%)
  6. Brakes8 (4%)
  7. Steering8 (4%)
  8. Suspension, Wheels & Tires8 (4%)
  9. Visibility & Wipers7 (3%)
  10. Structure & Body6 (3%)
2005 Volvo XC90 complaints: complaints filed per quarter202005 Q32008 Q12010 Q12012 Q12014 Q12016 Q12018 Q12023 Q1
286 complaints filed with NHTSA from 2005 Q3 to 2025 Q1; peak 2014 Q1 (20).

2005 Volvo XC90 recalls

6 NHTSA recall campaigns list this model year.

  1. NHTSA 10V566000Nov 8, 2010Other416 vehicles

    Equipment:electrical:navigational system(global positioning system)

    Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

    Risk: An overheated battery could lead to a fire.

    Remedy: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

  2. NHTSA 09V483000Dec 18, 2009Fuel System158,733 vehicles

    Fuel system, gasoline:delivery:fuel pump

    Volvo is recalling certain model year 2001-2005 s80, model year 2001-2004 v70, s60, xc70 and model year 2003-2005 xc90 vehicles sold in or registered in the states of alabama, arizona, arkansas, california, florida, georgia, hawaii, kentucky, louisiana, mississippi, nevada, new mexico, north carolina, oklahoma, south carolina, tennessee, texas, utah, virginia and the u.s. Territories. When exposed to certain environmental conditions (hot climate and temperature cycling) over time and in combination with varying fuel quality, the fuel pump can develop cracks in the fuel pump flange.

    Risk: If the condition occurs vehicle owners may notice fuel smell and/or fuel leak which, in the presence of an ignition source, could result in a fire.

    Remedy: Dealers will inspect the fuel pump installed in the vehicle, and if necessary replace the fuel pump with a part of a modified design. This service will be performed free of charge. The safety recall began on january 15, 2010. Owners may contact volvo at 1-800-458-1552.

  3. NHTSA 07V221000May 25, 2007Electrical System42,211 vehicles

    Electrical system:12v/24v/48v battery:cables

    On certain passenger vehicles, it has been determined that while doing battery maintenance the jack's crank handle can be misplaced under a bracket which retains the battery.

    Risk: Misplacement of the jack's crank handle can pose a safety risk as it can result in a short circuit of the battery which could then lead to a fire.

    Remedy: Dealers will inspect and ensure proper placement of the jack crank handle and a warning label with approved text will be affixed to the bracket which retains the battery. This warning label will inform an operator not to place the jack crank handle between the bracket and the battery free of charge. The recall began on july 7, 2007. Owners may contact volvo at 1-800-458-1552.

See all 6 recalls for the 2005 Volvo XC90 →

2005 Volvo XC90 fuel economy and fuel cost

City
14.5 MPG
Highway
19.5 MPG
Combined
16.5 MPG
Annual fuel cost (EPA)
$4,850
15,000 mi/yr
Fuel
Premium
Current regular gas
$4.32/gal
national avg.

EPA figures; median across configurations of this model year. Estimate your own cost with the fuel cost calculator.

2005 compared with other XC90 years

Complaint Index by model year (0 = fewest issues, 100 = most)0255075100’05’06’07’08’09’10’11’12’13’14’15’16’17’18’19’20’21’22’23’24’25
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2005Avoid80223616.5
2006Caution5053317
2007Good4038217

All Volvo XC90 years: best and worst →

Frequently asked questions

Is the 2005 Volvo XC90 a reliable year?
Judged by NHTSA owner complaints and recalls, the 2005 Volvo XC90 ranks #5 of 21 among XC90 model years (Complaint Index 80/100, verdict: Avoid). It has 223 complaints and 6 recalls on file. This reflects reported safety-related problems, not an overall reliability rating.
What are the most common problems with the 2005 Volvo XC90?
The most reported problem areas are engine (73 complaints), electrical system (63 complaints), and transmission & powertrain (62 complaints). The median mileage at the time of failure in complaints that report it is 85,812 miles.
Does the 2005 Volvo XC90 have any recalls?
Yes — NHTSA lists 6 recall campaigns for the 2005 Volvo XC90, most recently reported 2010, covering other, fuel system, electrical system, and steering.
What is the fuel economy of the 2005 Volvo XC90?
EPA rates the 2005 Volvo XC90 at 16.5 MPG combined (14.5 city / 19.5 highway), with an estimated annual fuel cost of $4,850. Where several configurations exist, the median is shown.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.