YearToAvoid

2016 Ford Fusion Hybrid Problems, Recalls & Reliability

Verdict

Best

Complaint Index

10/100

#10 most-complained of 11 Fusion Hybrid years

The 2016 Ford Fusion Hybrid has 53 NHTSA complaints and a Complaint Index of 10, ranking it 10th of 11 model years and earning a "Best" verdict. No recalls are on file for this year.

Complaints
53
Recalls
0
Crashes / fires
0 / 0
Injuries / deaths
0 / 0
NHTSA overall rating
Not rated
EPA combined MPG
41
43 city / 39 hwy

Top 2016 Ford Fusion Hybrid problems

NHTSA owner complaints by component group. Groups with 15+ complaints have their own page.

  1. Engine17 (32%)
  2. Other9 (17%)
  3. Electrical System8 (15%)
  4. Suspension, Wheels & Tires6 (11%)
  5. Collision Avoidance & Cameras5 (9%)
  6. Steering5 (9%)
  7. Airbags4 (8%)
  8. Brakes4 (8%)
  9. Transmission & Powertrain4 (8%)
  10. Fuel System2 (4%)

What owners report

  • Owners report the vehicle stalling or dying suddenly while driving at speeds around 25-35 mph, sometimes in heavy traffic.
  • Some describe the car dying in drive, park, or reverse and refusing to shift into gear, with the check engine light flashing on and off without storing a diagnostic code.
  • Several report a "stop vehicle now" or "check powertrain" warning appearing, followed by the vehicle entering limp mode and losing power even with the accelerator fully pressed.
  • Owners describe warning lights for traction control, ABS, and hill assist illuminating together at low speeds on uneven pavement, disabling those systems.
  • One owner reported the climate system, windows, door locks, and radio volume becoming unresponsive after an error message about lost communication with the climate system.
2016 Ford Fusion Hybrid complaints: complaints filed per month5May 2016Sep 2017Aug 2019Feb 2021May 2022Mar 2023Jul 2024
70 complaints filed with NHTSA from May 2016 to Sep 2026; peak Sep 2017 (5).

2016 Ford Fusion Hybrid recalls

No safety recalls on record for this model year.

2016 Ford Fusion Hybrid fuel economy and fuel cost

City
43 MPG
Highway
39 MPG
Combined
41 MPG
Annual fuel cost (EPA)
$1,600
15,000 mi/yr
Fuel
Regular
Current regular gas
$4.32/gal
national avg.

EPA figures; median across configurations of this model year. Estimate your own cost with the fuel cost calculator.

2016 compared with other Fusion Hybrid years

Complaint Index by model year (0 = fewest issues, 100 = most)025507510020102011201220132014201520162017201820192020
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2014Good3065141
2015Best2046241
2016Best1053041
2017Caution6069042
2018Caution7059042

All Ford Fusion Hybrid years: best and worst →

Frequently asked questions

Is the 2016 Ford Fusion Hybrid reliable?
Based on NHTSA owner complaints and recalls, the 2016 Fusion Hybrid ranks 10th out of 11 model years with a Complaint Index of 10 and a "Best" verdict relative to other Fusion Hybrid years.
What problems does the 2016 Ford Fusion Hybrid have?
NHTSA lists 53 complaints for this year, with Engine issues making up 32% of them, followed by Electrical System issues at 15%. The median mileage at failure across all complaints is 30,275 miles.
Does the 2016 Ford Fusion Hybrid have any recalls?
NHTSA lists 0 recalls for the 2016 Fusion Hybrid, and there are no do-not-drive recalls on file.
How does the 2016 Fusion Hybrid compare to other years?
The 2016 model's Complaint Index of 10 is far lower than 2010's 100 and 2011's 90, making 2016 one of the better years, though 2015 and 2020 score even lower at 20 and 0.
What is the fuel economy of the 2016 Ford Fusion Hybrid?
The EPA rates the 2016 Fusion Hybrid at 41 mpg combined (43 city / 39 highway), with an estimated annual fuel cost of $1,600.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.