YearToAvoid

2009 Ford F-550 Reliability Data: Problems & Recalls

No verdict The 2009 Ford F-550 has a complaint index of 5, one of the lowest among 21 model years, with just 1 complaint on file and 6 recalls tied to aftermarket PTO equipment. It ranks 20th out of the years compared, meaning almost every other year has more reported problems.

Based on NHTSA complaints per model-year, not a reliability rating. Methodology

YearToAvoid Scorecard

Complaint Index
5/100
#20 of 21 F-550 years
Verdict
No verdict
vs. other years of this model
Complaints
1
unique NHTSA reports
Recalls
6
distinct NHTSA campaigns
Crashes
0
reported in complaints
Fires
0
Injuries
0
Top issue
Fuel System
Best nearby year
2007
rated Good

Top 2009 Ford F-550 problems

Share of this year’s NHTSA complaints by component group. Groups with 15+ complaints have their own page.

  1. Fuel System1 (100%)

A complaint can list more than one component, so shares add up to more than 100%. Shares are % of complaints.

What owners report

  • Owners report the truck stalling suddenly while driving around 30 mph, accompanied by a loud rattling noise.
  • In the reported case, the fuel pump, filters, and sensors all needed replacement after the stall.
  • The failure occurred at a median mileage of 42,608 miles.

2009 Ford F-550 recalls

6 NHTSA recall campaigns list this model year.

  1. NHTSA 14V498000Aug 13, 2014Other3 vehicles

    Equipment

    PJ's Truck Bodies & Equipment Co., (PJ's) is recalling certain 2009-2013 Ford F-350, F-450, and F-550 Super Duty chassis modified by PJ's and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

    Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

    Remedy: PJ's has notified owners and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on August 28, 2014. Owners may contact PJ's customer service at 1-866-475-8782.

  2. NHTSA 14V360000Jun 23, 2014Other10 vehicles

    Equipment

    Palfleet Truck Equipment Company, LLC (Palfleet) is recalling certain model year 2009-2013 Ford F-350, F-450, and F-550 super duty vehicles modified by Palfleet and equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

    Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

    Remedy: Palfleet will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began on July 29, 2014. Owners may contact Palfleet customer service at 1- 502-376-2458.

  3. NHTSA 14V336000Jun 18, 2014Other42 vehicles

    Equipment

    Dual-Tech, Inc. (Dual-Tech) is recalling certain model year 2009-2014 Ford F-550 Super Duty trucks modified by Dual-Tech, equipped with certain Muncie Power Products PTO Assemblies. In the affected vehicles, oil may leak from the PTO pressure switch onto a thermal blanket covering the exhaust.

    Risk: The leaking oil may soak into the thermal blanket covering the exhaust, which when combined with heat from exhaust, may result in an increased risk of fire.

    Remedy: Dual-Tech will notify owners, and dealers will install a new pressure switch kit that moves the switch away from the exhaust system, free of charge. The recall began June 20, 2014. Owners may contact Dual-Tech customer service at 1-800-852-0345.

See all 6 recalls for the 2009 Ford F-550 →

2009 compared with other F-550 years

Complaint Index by model year (0 = fewest issues, 100 = most)0255075100’05’06’07’08’09’10’11’12’13’14’15’16’17’18’19’20’21’22’23’24’25
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2007Good45232—
2008Caution65265—
2009No verdict516—
2010No verdict018—
2011Caution251517—

All Ford F-550 years: best and worst →

Frequently asked questions

Is the 2009 Ford F-550 reliable?
NHTSA lists only 1 complaint for the 2009 Ford F-550, giving it a complaint index of 5, the second-lowest of any year covered. Based on NHTSA owner complaints and recalls, this year shows very few reported problems compared to other F-550 years.
Does the 2009 Ford F-550 have any recalls?
Yes, NHTSA lists 6 recall campaigns for the 2009 F-550, all involving aftermarket upfitters replacing a Muncie Power Products PTO pressure switch located near the exhaust.
What is the main complaint about the 2009 Ford F-550?
The only complaint on file involves the fuel system, where the truck stalled at 30 mph due to a fuel pump, filter, and sensor issue, reported at 42,608 miles.
How does the 2009 F-550 compare to other years?
With a complaint index of 5, the 2009 model ranks 20th out of the years compared, meaning most other F-550 years, including 2019 through 2022 with indexes of 85 to 100, show far more reported problems.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.