YearToAvoid

2005 Toyota Sienna Structure & Body Problems

NHTSA has 577 owner complaints about body and structure problems in the 2005 Toyota Sienna, 51% of all 1,130 complaints for this model year. That is the highest body and structure complaint count among 16 Sienna model years. These complaints report 2 crashes, 1 fire, and 50 injuries. Median mileage at failure: 65,000 miles.

Structure & Body complaints
577
51% of 1,130
Crashes reported
2
Fires reported
1
Injuries reported
50
Median mileage
65,000 mi
Related recalls
4

When 2005 Toyota Sienna body and structure complaints were filed

First complaint Jan 14, 2005, latest May 31, 2024.

2005 Toyota Sienna structure & body complaints: complaints filed per quarter322005 Q12007 Q32009 Q32011 Q32013 Q32015 Q32017 Q42020 Q4
577 complaints filed with NHTSA from 2005 Q1 to 2024 Q2; peak 2010 Q1 (32).

Structure & Body recalls for the 2005 Toyota Sienna

  1. NHTSA 16V396000Jun 2, 2016Structure & Body7,749 vehicles

    Seats:front assembly:seat heater/cooler

    Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

    Risk: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.

    Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

  2. NHTSA 14V743000Nov 19, 2014Structure & Body3,233 vehicles

    Seats:front assembly:seat heater/cooler

    Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

    Risk: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.

    Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

  3. NHTSA 10V160000Apr 20, 2010Structure & Body600,000 vehicles

    Structure

    Toyota is recalling certain model year 1998 through 2010 sienna passenger vehicles manufactured between august 7, 1997 and january 4, 2010, currently registered in or originally sold in connecticut, delaware, illinois, indiana, kentucky, maine, maryland, massachusetts, michigan, minnesota, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, washington district of columbia, virginia, west virginia, and wisconsin. The subject vehicles are equipped with the spare tire stowed under the vehicle. If the vehicle is operated in the cold climate regions of the united states where road salt is frequently used, water splashed backwards with high concentrations of road salt can reach the spare tire carrier and corrode the spare tire carrier assembly cable.

    Risk: The cable may break due to excessive corrosion and the spare tire may separate from the vehicle, possibly resulting in a vehicle crash.

    Remedy: Toyota will notify owners with an interim letter initially instructing them to bring their vehicle to authorized dealers to inspect for corrosion. A second notice will be sent when the permanent remedy is available. For more information, please see toyota's amended recall report of july 19, 2010. The safety recall is expected to begin on october 12, 2010. Owners may contact toyota at 1-800-331-4331.

  4. NHTSA 08V244000Jun 3, 2008Structure & Body196,222 vehicles

    Structure:body:hatchback/liftgate

    Toyota is conducting a safety improvement campaign involving 196,222 my 2004-2006 toyota sienna vehicles equipped with power rear liftgate struts. The gas struts used to help lift and support the rear power liftgate could wear out sooner than expected. As the gas struts deteriorate, the performance of the liftgate will begin to degrade and the power rear liftgate will operate more slowly than when the gas struts were new.

    Risk: If not repaired, the gas struts may not be able to support the weight of the liftgate when it is open eventually, the gas struts could deteriorate to the point that the liftgate will fall about ten inches after it reaches the fully open position, at which point the power motor will engage and power the liftgate to the fully closed position. This condition may cause injury to a person who is struck by the liftgate when it falls or when it is closing.

    Remedy: Dealers will replace the gas struts with newly designed gas struts that have a longer service life. The campaign began on august 8, 2008, and will be mailed in three phases ending in late december 2008. Owners may contact toyota at 1-888-270-9371.

Structure & Body complaints by Sienna model year

Raw complaint counts per model year; newer years have had less time to accumulate complaints.

  1. 2005577 (51%)
  2. 2006299 (29%)
  3. 2007113 (31%)
  4. 2008126 (29%)
  5. 2009100 (48%)
  6. 201067 (39%)
  7. 2011177 (29%)
  8. 201279 (32%)
  9. 201355 (30%)
  10. 201452 (32%)
  11. 201568 (29%)
  12. 201631 (41%)
  13. 201717 (11%)
  14. 20188 (11%)
  15. 20197 (16%)
  16. 20205 (13%)

Frequently asked questions

Does the 2005 Toyota Sienna have body and structure problems?
NHTSA has 577 owner complaints about the body and structure in the 2005 Toyota Sienna, 51% of all complaints for this model year, including 2 that report a crash. Median mileage at failure is 65,000 miles.
Which Toyota Sienna year has the most body and structure complaints?
The 2005 Toyota Sienna has the most body and structure complaints (577), compared with 577 for the 2005.
Is there a body and structure recall for the 2005 Toyota Sienna?
Yes — 4 NHTSA recall campaigns for the 2005 Toyota Sienna concern the body and structure: 16V396000, 14V743000, 10V160000, and 08V244000.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.