YearToAvoid

2005 Ford Freestar Reliability Data: Problems & Recalls

No verdict The 2005 Ford Freestar has 886 complaints, the highest of the three model years with data, and ranks worst-first at #1. Transmission & Powertrain problems make up 76% of complaints, with 3 recalls including a torque converter output shaft recall.

Based on NHTSA complaints per model-year, not a reliability rating. Methodology

YearToAvoid Scorecard

Complaint Index
100/100
#1 of 3 Freestar years
Verdict
No verdict
vs. other years of this model
Complaints
886
unique NHTSA reports
Recalls
3
distinct NHTSA campaigns
Crashes
8
reported in complaints
Fires
2
Injuries
18
Top issue
Transmission & Powertrain
Best nearby year
—
no alternative with data
NHTSA overall rating
Not rated
EPA combined MPG
18
16 city / 21.5 hwy
Injuries / deaths
18 / 0

Top 2005 Ford Freestar problems

Share of this year’s NHTSA complaints by component group. Groups with 15+ complaints have their own page.

  1. Transmission & Powertrain677 (76%)
  2. Engine116 (13%)
  3. Electrical System87 (10%)
  4. Structure & Body56 (6%)
  5. Brakes39 (4%)
  6. Steering19 (2%)
  7. Suspension, Wheels & Tires19 (2%)
  8. Other14 (2%)
  9. Fuel System13 (1%)
  10. Airbags8 (1%)

A complaint can list more than one component, so shares add up to more than 100%. Shares are % of complaints.

What owners report

  • Vehicle stalls or shuts off suddenly while driving, sometimes cutting power steering and brakes along with it.
  • Transmission loses ability to accelerate or engage forward/reverse without warning, even after failure diagnostics found nothing.
  • Engine catches fire while the vehicle is stationary, with no prior warning signs.
  • Vehicle unexpectedly lunges forward or backward when the air conditioner is engaged and the transmission is in reverse.
  • Fuel leaks from the tank onto the exhaust pipe, raising fire concerns at low mileage.
  • Suspension shakes or vibrates at highway speed, especially after hitting bumps, making the vehicle hard to control.
2005 Ford Freestar complaints: complaints filed per quarter572005 Q12007 Q42010 Q22012 Q42015 Q22017 Q42020 Q32024 Q4
886 complaints filed with NHTSA from 2005 Q1 to 2026 Q2; peak 2010 Q1 (57).

2005 Ford Freestar recalls

3 NHTSA recall campaigns list this model year.

  1. NHTSA 13V081000Mar 7, 2013Structure & Body196,667 vehicles

    Seats

    Ford is recalling certain model year 2004-2007 Freestar and Mercury Monterey vehicles manufactured from March 24, 2003, through November 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. The third row stowable seat can experience corrosion and structural degradation at the seat anchor mechanism mounted to the rear wheel wells. As a result of the corrosion, the third row seat may not fully latch into its seating position.

    Risk: In the event that the vehicle is crashed into from the rear, an unlatched seat may increase the risk of personal injury.

    Remedy: Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.

  2. NHTSA 12V006000Jan 9, 2012Transmission & Powertrain206,452 vehicles

    Power train:automatic transmission:torque converter

    Ford is recalling certain model year 2004 and 2005 ford freestar and mercury monterey vehicles. The torque converter output shaft may fail.

    Risk: This condition results in a sudden loss of motive power with no warning, increasing the risk of a crash.

    Remedy: Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on august 9, 2012. Owners may contact the ford motor company customer relationship center at 1-866-436-7332.

  3. NHTSA 06V069000Mar 9, 2006Structure & Body12,728 vehicles

    Structure:body:hatchback/liftgate

    On certain vans equipped with the power liftgate option, the power liftgate motor automatically disengages after the liftgate is powered open.

    Risk: In the event of a liftgate strut malfunction, the liftgate can fall freely with no prior warning. Anyone standing beneath the liftgate may be injured if the liftgate falls.

    Remedy: Dealers will reprogram the power liftgate module to reduce the likelihood that the liftgate could fall free of charge. The recall began on march 15, 2006. Owners may contact ford at 1-800-392-3673.

2005 Ford Freestar fuel economy and fuel cost

City
16 MPG
Highway
21.5 MPG
Combined
18 MPG
Annual fuel cost (EPA)
$3,600
15,000 mi/yr
Fuel
Regular
Current regular gas
$4.32/gal
national avg.

EPA figures; median across configurations of this model year. Estimate your own cost with the fuel cost calculator.

2005 compared with other Freestar years

Complaint Index by model year (0 = fewest issues, 100 = most)0255075100200520062007
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2005No verdict100886318
2006No verdict50356217.5
2007No verdict064117.5

All Ford Freestar years: best and worst →

Frequently asked questions

Is the 2005 Ford Freestar reliable?
Compared to other Freestar years with data, 2005 has the most owner complaints (886) and the highest complaint index (100), ranking worst among the three years tracked.
What is the most common problem with the 2005 Ford Freestar?
Transmission & Powertrain issues dominate, accounting for 76% of all complaints, with a median failure mileage of 81,110 miles.
Does the 2005 Ford Freestar have a transmission recall?
Yes. NHTSA campaign 12V006000 covers 2004 and 2005 Freestar and Mercury Monterey vehicles for a torque converter output shaft that may fail.
How does the 2005 Freestar compare to the 2006 and 2007 models?
The 2005 model has a complaint index of 100 versus 50 for 2006 and 0 for 2007, meaning it has reported far more problems relative to those years.
Were there any fires reported in the 2005 Ford Freestar?
NHTSA data lists 2 fires among the 886 complaints for the 2005 model year, including an engine fire reported at 122,000 miles.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.