YearToAvoid

2021 Ford F-250 Fuel System Problems

NHTSA lists 41 fuel system complaints for the 2021 Ford F-250, 25% of all complaints for the year, with a median failure mileage of 97,500. Four fuel-system recalls apply, covering biodiesel pump deposits, PCM software, and a low-pressure fuel pump replacement.

Fuel System complaints
41
25% of 164
Crashes reported
0
Fires reported
0
Injuries reported
0
Median mileage
97,500 mi
Related recalls
4

Typical fuel system symptoms owners report

  • High-pressure or CP4 fuel pump failures that cause sudden stalling or shutdown while driving, including while towing.
  • Diesel fuel filters developing holes and spraying fuel onto the turbo and other hot engine surfaces.
  • Vehicle stalling or entering idle mode at low speed, sometimes preceded by a check engine light.
  • Fuel pump or module failures causing stalling around 15 MPH, requiring replacement.
  • Difficulty starting or rough idling linked to erratic transmission shifting reported alongside fuel system symptoms.
  • Owners waiting on backordered parts to complete recall 24V957000 fuel system repairs.

When 2021 Ford F-250 fuel system complaints were filed

First complaint Oct 30, 2023, latest Jul 21, 2026.

2021 Ford F-250 fuel system complaints: complaints filed per month4Oct 2023Aug 2024Feb 2025May 2025Aug 2025Nov 2025Mar 2026Jul 2026
41 complaints filed with NHTSA from Oct 2023 to Jul 2026; peak Feb 2025 (4).

Fuel System recalls for the 2021 Ford F-250

  1. NHTSA 26V158000Mar 17, 2026Fuel System9,839 vehicles

    Fuel system, diesel:delivery:fuel pump

    Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, 2021-2022 F600, and 2022 F750 vehicles previously repaired incorrectly under recall number 24V957. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.

    Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.

    Remedy: Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed mailed April 7, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S17. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 18, 2026.

  2. NHTSA 25V455000Jul 7, 2025Fuel System850,318 vehicles

    Fuel system, gasoline:delivery:fuel pump

    Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.

    Risk: An engine stall increases the risk of a crash.

    Remedy: Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.

  3. NHTSA 24V957000Dec 20, 2024Fuel System295,449 vehicles

    Fuel system, diesel:delivery:fuel pump

    Ford Motor Company (Ford) is recalling certain 2020-2022 F-Super Duty F250, F350, F450, F550, F600, and 2021-2022 F-650, F750 vehicles. Biodiesel deposits may form on the pump drivetrain roller components, which could lead to failure of the high pressure fuel pump.

    Risk: High pressure fuel pump failure can cause a loss of drive power, increasing the risk of a crash.

    Remedy: Dealers will update the powertrain control module (PCM) and Transmission Control Module (TCM) software, free of charge. Owner notification letters were mailed January 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S78.

  4. NHTSA 22V013000Jan 14, 2022Fuel System19,697 vehicles

    Fuel system, diesel

    Ford Motor Company (Ford) is recalling certain 2021 Super Duty F-250, F-350, F-450, F-550, F-600, and Medium Duty F-650 and F-750 vehicles equipped with 6.7L diesel engines. A small void may be present in the top-center of the vehicle's underhood secondary fuel filter cap, which may progress to a pinhole over time, allowing fuel to leak from the top of the secondary fuel filter.

    Risk: A fuel leak in the presence of an ignition source can increase the risk of a fire or injury.

    Remedy: Dealers will replace the primary and secondary fuel filters, free of charge. Owner notification letters were mailed January 28, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S01.

Fuel System complaints by F-250 model year

Raw complaint counts per model year; newer years have had less time to accumulate complaints.

  1. 200545 (10%)
  2. 200622 (4%)
  3. 20076 (5%)
  4. 200814 (4%)
  5. 20094 (5%)
  6. 201010 (10%)
  7. 201135 (9%)
  8. 201226 (8%)
  9. 201313 (11%)
  10. 201416 (10%)
  11. 201534 (11%)
  12. 201627 (9%)
  13. 201754 (5%)
  14. 201821 (5%)
  15. 201949 (4%)
  16. 202064 (24%)
  17. 202141 (25%)
  18. 202229 (24%)
  19. 20233 (7%)
  20. 20242 (5%)
  21. 20250 (0%)

Frequently asked questions

How common are fuel system problems on the 2021 Ford F-250?
NHTSA lists 41 fuel system complaints for the 2021 F-250, which is 25% of all 164 complaints filed for that model year.
Is there a recall for the 2021 F-250 fuel system?
Yes. Four recalls affecting the fuel system apply to the 2021 F-250: campaigns 26V158000, 25V455000, 24V957000, and 22V013000, covering biodiesel deposits on the pump, PCM/TCM software updates, low-pressure fuel pump replacement, and fuel filter void issues.
At what mileage do fuel system problems typically appear on the 2021 F-250?
The median mileage at failure reported to NHTSA for fuel system complaints on the 2021 F-250 is 97,500 miles, though some owners reported issues at much lower mileage.
Have fuel system failures caused crashes or fires on the 2021 F-250?
NHTSA data shows 0 crashes and 0 fires linked to the 41 fuel system complaints for the 2021 F-250.
How does the 2021 F-250 compare to other years for fuel system complaints?
The 2021 F-250's fuel system complaints made up 25% of that year's total complaints, similar to 2020 (24%) and 2022 (24%), but higher than years like 2017 through 2019, which ranged from 4% to 5%.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.