YearToAvoid

2015 Ford F-250 Fuel System Problems

NHTSA lists 34 Fuel System complaints for the 2015 Ford F-250, about 11% of all complaints for that year. No related recalls are on file, and reported failures cluster around fuel pump/pressure faults and DEF heater sensor errors at a median 82,111 miles.

Fuel System complaints
34
11% of 296
Crashes reported
1
Fires reported
2
Injuries reported
0
Median mileage
82,111 mi
Related recalls
0

Typical fuel system symptoms owners report

  • Fuel pump or pressure failure causes sudden stalling, surging, or sputtering, sometimes leaving the truck stranded in traffic.
  • During the exhaust filter cleaning (regeneration) cycle, the engine loses power, shudders, and makes loud clanging or knocking noises at highway speed.
  • The diesel exhaust fluid (DEF) reductant heater and sensor assembly fails, triggering a check engine light and a derate mode that limits speed even when the DEF tank is full.
  • Owners report reduced power warnings appearing without prior notice while towing or climbing grades, forcing them to slow sharply.
  • One owner reported a fuel odor followed by a fire after the miles-to-empty reading dropped faster than actual distance traveled.
  • A separate report describes a burning smell, an explosion sound, and flames under the hood linked to low fuel and low engine power messages.

When 2015 Ford F-250 fuel system complaints were filed

First complaint Mar 13, 2015, latest Jun 3, 2025.

2015 Ford F-250 fuel system complaints: complaints filed per month2Mar 2015Feb 2017Nov 2018Oct 2019Jul 2021Jun 2023Aug 2024Jun 2025
34 complaints filed with NHTSA from Mar 2015 to Jun 2025; peak Apr 2019 (2).

Fuel System recalls for the 2015 Ford F-250

No safety recalls on record for this model year.

Fuel System complaints by F-250 model year

Raw complaint counts per model year; newer years have had less time to accumulate complaints.

  1. 200545 (10%)
  2. 200622 (4%)
  3. 20076 (5%)
  4. 200814 (4%)
  5. 20094 (5%)
  6. 201010 (10%)
  7. 201135 (9%)
  8. 201226 (8%)
  9. 201313 (11%)
  10. 201416 (10%)
  11. 201534 (11%)
  12. 201627 (9%)
  13. 201754 (5%)
  14. 201821 (5%)
  15. 201949 (4%)
  16. 202064 (24%)
  17. 202141 (25%)
  18. 202229 (24%)
  19. 20233 (7%)
  20. 20242 (5%)
  21. 20250 (0%)

Frequently asked questions

How many fuel system complaints does the 2015 Ford F-250 have?
NHTSA lists 34 Fuel System complaints for the 2015 F-250, which is about 11% of the 296 total complaints filed for that model year.
Is there a recall for the 2015 Ford F-250 fuel system?
No. The data shows no related recalls listed for this fuel system complaint category.
At what mileage do these fuel system problems usually happen?
The median mileage at failure for fuel system complaints on the 2015 F-250 is 82,111 miles.
What kind of fuel system failures are owners describing?
Owners describe fuel pump and pressure failures causing stalling or surging, power loss during exhaust regeneration cycles, and DEF heater/sensor faults that trigger derate mode.
Were there any fires or crashes linked to these complaints?
Among the 34 fuel system complaints, NHTSA data shows 2 fires and 1 crash, with no reported injuries.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.