YearToAvoid

2005 Ford E-150 Problems, Recalls & Reliability

Verdict

Avoid

Complaint Index

85/100

#3 most-complained of 14 E-150 years

Based on NHTSA complaints per model-year, not a reliability rating. Methodology

The 2005 Ford E-150 has 16 owner complaints and 2 safety recalls on file with NHTSA. Its Complaint Index is 85 out of 100 — #3 highest of 14 E-150 model years (verdict: Avoid). The most reported problem area is engine (5 complaints, 31% of the total). Complaints report 2 crashes and 4 injuries.

Complaints
16
Recalls
2
Crashes / fires
2 / 0
Injuries / deaths
4 / 0
NHTSA overall rating
Not rated
EPA combined MPG
14.5
13 city / 16.5 hwy

Top 2005 Ford E-150 problems

NHTSA owner complaints by component group. Groups with 15+ complaints have their own page.

  1. Engine5 (31%)
  2. Brakes4 (25%)
  3. Fuel System4 (25%)
  4. Airbags3 (19%)
  5. Electrical System2 (13%)
  6. Transmission & Powertrain2 (13%)
  7. Other1 (6%)
  8. Steering1 (6%)
  9. Visibility & Wipers1 (6%)
2005 Ford E-150 complaints: complaints filed per month3Nov 2005Mar 2007Jun 2008Jan 2010Jan 2012Jul 2015Dec 2016Aug 2023
23 complaints filed with NHTSA from Nov 2005 to Aug 2023; peak Mar 2013 (3).

2005 Ford E-150 recalls

2 NHTSA recall campaigns list this model year.

  1. NHTSA 09V100000Mar 27, 2009Other52 vehicles

    Equipment adaptive/mobility

    Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.

    Risk: A lift occupant can be injured should the lift begin to stow unintentionally.

    Remedy: Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

  2. NHTSA 09V102000Mar 27, 2009Other74 vehicles

    Equipment adaptive/mobility

    Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.

    Risk: The user of the lift could be injured should the lift move unintentionally.

    Remedy: Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.

2005 Ford E-150 fuel economy and fuel cost

City
13 MPG
Highway
16.5 MPG
Combined
14.5 MPG
Annual fuel cost (EPA)
$4,475
15,000 mi/yr
Fuel
Regular
Current regular gas
$4.32/gal
national avg.

EPA figures; median across configurations of this model year. Estimate your own cost with the fuel cost calculator.

2005 compared with other E-150 years

Complaint Index by model year (0 = fewest issues, 100 = most)0255075100’05’06’07’08’09’10’11’12’13’14’15’16’21’23
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2005Avoid8516214.5
2006Caution62171414.5
2007Caution381218—

All Ford E-150 years: best and worst →

Frequently asked questions

Is the 2005 Ford E-150 a reliable year?
Judged by NHTSA owner complaints and recalls, the 2005 Ford E-150 ranks #3 of 14 among E-150 model years (Complaint Index 85/100, verdict: Avoid). It has 16 complaints and 2 recalls on file. This reflects reported safety-related problems, not an overall reliability rating.
What are the most common problems with the 2005 Ford E-150?
The most reported problem areas are engine (5 complaints), brakes (4 complaints), and fuel system (4 complaints). The median mileage at the time of failure in complaints that report it is 52,879 miles.
Does the 2005 Ford E-150 have any recalls?
Yes — NHTSA lists 2 recall campaigns for the 2005 Ford E-150, most recently reported 2009, covering other.
What is the fuel economy of the 2005 Ford E-150?
EPA rates the 2005 Ford E-150 at 14.5 MPG combined (13 city / 16.5 highway), with an estimated annual fuel cost of $4,475. Where several configurations exist, the median is shown.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.