YearToAvoid

2009 Volvo S40 Reliability Data: Problems & Recalls

Good The 2009 Volvo S40 has a complaint index of 33, ranking 5th out of 7 model years, and earns a "Good" verdict relative to other S40 years. NHTSA lists 10 complaints, 3 fires, and 3 recall campaigns for this year, with transmission and powertrain issues the top problem area.

Based on NHTSA complaints per model-year, not a reliability rating. Methodology

YearToAvoid Scorecard

Complaint Index
33/100
#5 of 7 S40 years
Verdict
Good
vs. other years of this model
Complaints
10
unique NHTSA reports
Recalls
3
distinct NHTSA campaigns
Crashes
0
reported in complaints
Fires
3
Injuries
0
Top issue
Transmission & Powertrain
Best nearby year
2010
rated Best
NHTSA overall rating
Not rated
EPA combined MPG
23
19 city / 28 hwy
Injuries / deaths
0 / 0

Top 2009 Volvo S40 problems

Share of this year’s NHTSA complaints by component group. Groups with 15+ complaints have their own page.

  1. Transmission & Powertrain3 (30%)
  2. Engine2 (20%)
  3. Other2 (20%)
  4. Suspension, Wheels & Tires2 (20%)
  5. Brakes1 (10%)
  6. Electrical System1 (10%)
  7. Fuel System1 (10%)

A complaint can list more than one component, so shares add up to more than 100%. Shares are % of complaints.

What owners report

  • Owners report the vehicle failing to accelerate at around 25 mph, with the transmission fuel line found fractured and needing replacement.
  • Some describe a burning smell followed by smoke rising from under the hood while parked, tied to engine fires.
  • Front wheel bearings were reported failing on both sides within about a year of each other, even without rough-road driving.
  • One owner reported CV joint leakage discovered during service, with a technician noting it was unusual at the reported mileage.
  • A brake fire was reported between the brake pad and rotor in the rear passenger wheel well shortly after purchase.
  • Headlight wiring insulation was reported crumbling when attempting a bulb change, exposing wiring and raising fire concerns.
2009 Volvo S40 complaints: complaints filed per month2Nov 2009Feb 2014Nov 2015May 2017Oct 2021
10 complaints filed with NHTSA from Nov 2009 to Oct 2021; peak Dec 2018 (2).

2009 Volvo S40 recalls

3 NHTSA recall campaigns list this model year.

  1. NHTSA 10V591000Nov 22, 2010Structure & Body7,420 vehicles

    Seats

    Volvo is recalling certain passenger vehicles equipped with power front passenger seats. The front seat rail's detection system was manufactured incorrectly and may permit the passenger to forward the seat beyond the intended maximum.

    Risk: Positioning of the seat beyond the intended maximum can cause increased risk of injury to the passenger in the event of a crash.

    Remedy: Dealers will inspect the front power seat stops for both front seats for the presence of an "end stop" and repair the vehicles as necessary free of charge. The safety recall began on december 23, 2010. Owners may contact volvo at 1-800-458-1552 or at [email protected].

  2. NHTSA 10V566000Nov 8, 2010Other416 vehicles

    Equipment:electrical:navigational system(global positioning system)

    Volvo is recalling certain vehicles equipped with garmin 760 portable global positioning system (gps) units because the batteries on those units may overheat.

    Risk: An overheated battery could lead to a fire.

    Remedy: Volvo advises owners to please stop using the garmin portable gps device immediately, and visit the garmin website to determine if their unit is affected. The unit's battery will be replaced with a new battery and a spacer will be inserted on top of the battery next to the pcb. This service will be performed free of charge. The safety recall began on november 18, 2010. Owners may contact garmin at 866-957-1981 or visit garmin's website at www.garmin.com/nuvibatterypcbrecall.

  3. NHTSA 08V329000Jul 23, 2008Steering1,020 vehicles

    Steering:hydraulic power assist:hose, piping, and connections

    Volvo is recalling my 2008-2009 vehicles. A section of the power steering return line hose was not properly vulcanized (cured) and does not meet specifications. If the power steering return hose fails, a sudden rupture of the hose can occur.

    Risk: This can result in a rapid drainage of the power steering fluid in the system and a complete loss of power assistance, increasing the risk of a crash.

    Remedy: Dealers will inspect and replace the steering return line hose assembly free of charge. The recall began on august 13, 2008. Owners may contact volvo at 1-800-458-1552.

2009 Volvo S40 fuel economy and fuel cost

City
19 MPG
Highway
28 MPG
Combined
23 MPG
Annual fuel cost (EPA)
$2,800
15,000 mi/yr
Fuel
Regular
Current regular gas
$4.32/gal
national avg.

EPA figures; median across configurations of this model year. Estimate your own cost with the fuel cost calculator.

2009 compared with other S40 years

Complaint Index by model year (0 = fewest issues, 100 = most)02550751002005200620072008200920102011
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2007Avoid10025222
2008Caution5016222.5
2009Good3310323
2010Best179224
2011Best05224

All Volvo S40 years: best and worst →

Frequently asked questions

Is the 2009 Volvo S40 reliable?
Compared with other S40 model years, the 2009 has a complaint index of 33 and ranks 5th out of 7 years, earning a "Good" verdict. NHTSA lists 10 complaints and 3 recalls for this year.
What problems does the 2009 Volvo S40 have?
NHTSA complaints point to transmission and powertrain issues as the top problem area, accounting for 30% of complaints, followed by engine issues at 20% and suspension issues at 20%. Median mileage at failure for transmission complaints was 69,400 miles.
Does the 2009 Volvo S40 have any recalls?
NHTSA lists 3 recall campaigns for the 2009 S40, covering a front power seat stop issue, overheating batteries in Garmin 760 GPS units, and a power steering return hose that could rupture.
How does the 2009 S40 compare to other years?
The 2009 S40 (complaint index 33) ranks better than the 2005 (83, Avoid), 2006 (67, Caution), 2007 (100, Avoid), and 2008 (50, Caution), but ranks worse than the 2010 (17, Best) and 2011 (0, Best).

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.