YearToAvoid

2006 Saturn Relay Reliability Data: Problems & Recalls

No verdict The 2006 Saturn Relay has 19 NHTSA complaints and a complaint index of 50, ranking 2nd-worst among 3 model years covered. Top issues are structure & body (26% of complaints, mostly sliding doors) and brakes (21%), with one recall on file.

Based on NHTSA complaints per model-year, not a reliability rating. Methodology

YearToAvoid Scorecard

Complaint Index
50/100
#2 of 3 Relay years
Verdict
No verdict
vs. other years of this model
Complaints
19
unique NHTSA reports
Recalls
1
distinct NHTSA campaigns
Crashes
2
reported in complaints
Fires
0
Injuries
2
Top issue
Structure & Body
Best nearby year
—
no alternative with data
NHTSA overall rating
Not rated
EPA combined MPG
19
16 city / 23 hwy
Injuries / deaths
2 / 0

Top 2006 Saturn Relay problems

Share of this year’s NHTSA complaints by component group. Groups with 15+ complaints have their own page.

  1. Structure & Body5 (26%)
  2. Brakes4 (21%)
  3. Transmission & Powertrain4 (21%)
  4. Fuel System3 (16%)
  5. Airbags2 (11%)
  6. Electrical System2 (11%)
  7. Engine2 (11%)
  8. Steering2 (11%)

A complaint can list more than one component, so shares add up to more than 100%. Shares are % of complaints.

What owners report

  • Power or manual sliding doors fail to latch, reopen while driving, or require slamming shut to close.
  • Brakes can fade or cavitate on long downgrades, causing the vehicle to sway before braking returns.
  • Traction control activation sometimes knocks out ABS and stability control together.
  • Fuel system design lets the tank run low or the engine stall when idling or driving on an incline with about a quarter tank left.
  • Airbags failed to deploy in rollover and side-impact crashes, including one crash reported at 1,600 miles and another at 125,000 miles.
2006 Saturn Relay complaints: complaints filed per month3Jul 2006Oct 2006Sep 2007Oct 2008Jun 2010Oct 2011Jan 2014Oct 2017
19 complaints filed with NHTSA from Jul 2006 to Oct 2017; peak Mar 2014 (3).

2006 Saturn Relay recalls

1 NHTSA recall campaign list this model year.

  1. NHTSA 05V552000Dec 7, 2005Other32,068 vehicles

    Equipment:other:labels

    Certain trucks and sport utility vehicles fail to conform to the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." these vehicles were shipped with tire and loading information labels listing an inacccurate vehicle capacity weight.

    Risk: A misprinted label could lead to improper vehicle loading specifications or tire inflation which could result in a tire failure, increasing the risk of a crash.

    Remedy: Owners will be provided with corrected labels and installation instructions. At the customer's option, a dealer can install the label for them. The recall began on march 31, 2006. Owners may contact buick at 1-866-608-8080, cadillac at 1-866-982-2339, chevrolet at 1-800-630-2438, gmc at 1-866-996-9463, hummer at 1-800-732-5493, pontiac at 1-800-620-7668, saturn at 1-800-972-8876, or isuzu at 1-800-255-6727.

2006 Saturn Relay fuel economy and fuel cost

City
16 MPG
Highway
23 MPG
Combined
19 MPG
Annual fuel cost (EPA)
$3,400
15,000 mi/yr
Fuel
Regular
Current regular gas
$4.32/gal
national avg.

EPA figures; median across configurations of this model year. Estimate your own cost with the fuel cost calculator.

2006 compared with other Relay years

Complaint Index by model year (0 = fewest issues, 100 = most)0255075100200520062007
Complaint Index: 0 = fewest issues, 100 = most, relative to other years of this model. Avoid Caution Good Best
YearVerdictIndexComplaintsRecallsMPG
2005No verdict10091217.5
2006No verdict5019119
2007No verdict012019

All Saturn Relay years: best and worst →

Frequently asked questions

Is the 2006 Saturn Relay reliable?
NHTSA data shows 19 complaints for the 2006 Relay with a complaint index of 50, ranking 2nd-worst of the 3 model years with data. Structure & body problems, mainly sliding doors, and brake issues are the most reported.
What is the biggest problem with the 2006 Saturn Relay?
Structure & Body complaints are the most common, making up 26% of reports, largely centered on sliding doors that fail to latch or reopen while driving.
Does the 2006 Saturn Relay have any recalls?
Yes, NHTSA lists one recall for the 2006 Relay, covering incorrect tire and loading information labels.
How does the 2006 Relay compare to other years?
The 2006 Relay's complaint index of 50 is lower than the 2005 model's index of 100 but higher than the 2007 model's index of 0.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.