YearToAvoid

2005 Ford F-550 Recall List

4 safety recall campaigns on file with NHTSA for the 2005 Ford F-550, affecting electrical system, fuel system, and steering. Recall repairs are free at any authorized Ford dealer.

Recall campaigns
4
Do Not Drive
0
Park Outside
0
Over-the-air fixes
0
Latest report
Jul 13, 2011
Owner complaints
32

All 2005 Ford F-550 recalls

Newest first. Summaries are NHTSA’s own wording.

  1. NHTSA 11V352000Jul 13, 2011Electrical System26,715 vehicles

    Exterior lighting:brake lights

    Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. A multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.

    Risk: Non-functioning lights could increase the risk of a crash.

    Remedy: Dealers will replace the switches free of charge. The safety recall began on august 15, 2011. Owners may contact ford motor company customer relationship center at 1-866-436-7332.

  2. NHTSA 05V270000Jun 10, 2005Electrical System180,104 vehicles

    Electrical system:wiring

    Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.

    Risk: Should the engine stall, a vehicle crash could occur.

    Remedy: Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.

  3. NHTSA 05V266000Jun 9, 2005Fuel System78,675 vehicles

    Fuel system, gasoline:delivery:hoses, lines/piping, and fittings

    On certain pickup trucks and chassis cab vehicles equipped with 5.4l or 6.8l gasoline engines, the fuel jumper line may have an incorrect end form.

    Risk: The fuel line may separate at the connection to the main fuel bundle. If the fuel line separates, an operator may notice a gasoline odor and/or fuel on the ground, loss of power, and the engine will eventually stall. Fuel leakage in the presence of an ignition source could result in a fire.

    Remedy: Dealers will install an external retention clip at the fuel jumper line to the main fuel bundle connection. The recall began on june 20, 2005. Owners may contact ford at 1-800-392-3673.

  4. NHTSA 05V135000Apr 6, 2005Steering481 vehicles

    Steering:gear box:shaft pitman

    On certain chassis cab trucks, the steering gear may have some gears with a gear piston that was assembled with an incorrect re-circulating ball tube retainer. An incorrect retainer may result in an improperly retained re-circulating ball tube, which may not keep the re-circulating balls in place during steering gear actuation.

    Risk: If the re-circulating balls become dislodged a vehicle operator may notice noise and increased steering efforts that may eventually progress to impaired steering or potential loss of steering which could result in a crash.

    Remedy: Dealers will inspect the steering gear for a specific date code and replace if necessary free of charge. The recall began on april 4, 2005. Owners may contact at 1-800-392-3673.

Frequently asked questions

How many recalls does the 2005 Ford F-550 have?
NHTSA lists 4 recall campaigns for the 2005 Ford F-550, covering electrical system, fuel system, and steering.
Are 2005 Ford F-550 recall repairs free?
Yes. Under U.S. law, manufacturers must fix safety recalls free of charge at authorized dealers, regardless of the vehicle’s age or how many owners it has had. Use the VIN check to see which campaigns are still open on a specific car.
What is the most recent recall on the 2005 Ford F-550?
The most recent campaign is NHTSA 11V352000, reported Jul 13, 2011, concerning the electrical system.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.