2022 Ford Explorer Fuel System Problems
NHTSA lists 36 Fuel System complaints for the 2022 Ford Explorer, 13% of all complaints filed for the year, with a median failure mileage of 50,000 miles. Three related recalls cover the fuel line, fuel filler tube, and low pressure fuel pump.
- Fuel System complaints
- 36
- 13% of 267
- Crashes reported
- 0
- Fires reported
- 0
- Injuries reported
- 1
- Median mileage
- 50,000 mi
- Related recalls
- 3
Typical fuel system symptoms owners report
- Vehicles fail to start or stall unexpectedly, sometimes while parked on an incline with a partial tank of fuel.
- Owners report a strong exhaust or gas smell inside the cabin occurring several times a week.
- Charcoal canister and vapor purge valve failures cause choking or stalling shortly after refueling at the pump.
- Fuel pump sensor faults trigger a Service Engine Soon warning while driving at highway speed.
- Some owners describe delayed recall parts availability for fuel line and fuel pump repairs, leaving them uncertain whether the vehicle is safe to drive.
When 2022 Ford Explorer fuel system complaints were filed
First complaint Apr 28, 2022, latest Sep 11, 2026.
Fuel System recalls for the 2022 Ford Explorer
- NHTSA 25V455000Jul 7, 2025Fuel System850,318 vehicles
Fuel system, gasoline:delivery:fuel pump
Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.
Risk: An engine stall increases the risk of a crash.
Remedy: Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.
- NHTSA 22V685000Sep 14, 2022Fuel System69 vehicles
Fuel system, gasoline:delivery:hoses, lines/piping, and fittings
Ford Motor Company (Ford) is recalling certain 2022 Explorer and Ranger vehicles equipped with 2.3L engines. The fuel line may be loose due to improper tightening of the fuel line connection.
Risk: An improperly tightened fuel line connection may result in a fuel leak, increasing the risk of fire.
Remedy: Ford will inspect and replace the fuel line assembly, if needed, free of charge. Owner notification letters were mailed September 29, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S60.
- NHTSA 22V088000Feb 16, 2022Fuel System18,366 vehicles
Fuel system, gasoline:storage:tank assembly:filler pipe and cap
Ford Motor Company (Ford) is recalling certain 2022 Explorer and Lincoln Aviator vehicles. The fuel filler tube may detach during a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."
Risk: A detached fuel filler tube can result in a fuel leak, increasing the risk of a fire.
Remedy: Dealers will install a fuel vapor line redundant locking clip, free of charge. Owner notification letters were mailed on April 4, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22C02.
Fuel System complaints by Explorer model year
Raw complaint counts per model year; newer years have had less time to accumulate complaints.
Frequently asked questions
- How many fuel system complaints does the 2022 Ford Explorer have?
- NHTSA lists 36 Fuel System complaints for the 2022 Explorer, which is 13% of all complaints filed for that model year.
- Is there a fuel system recall on the 2022 Ford Explorer?
- Yes. NHTSA lists three related recalls: campaign 25V455000 for the low pressure fuel pump, 22V685000 for a loose fuel line, and 22V088000 for a fuel filler tube that may detach in a crash.
- At what mileage do fuel system problems typically appear on the 2022 Explorer?
- The median mileage at failure reported to NHTSA for Fuel System complaints on the 2022 Explorer is 50,000 miles.
- Have fuel system problems caused fires or crashes on the 2022 Explorer?
- NHTSA data shows 0 crashes and 0 fires tied to Fuel System complaints for the 2022 Explorer, though 1 injury was reported.
- How does the 2022 Explorer compare to other years for fuel system complaints?
- The 2022 Explorer's 13% share of complaints tied to the Fuel System is higher than every other model year listed, which range from 0% to 8%.