YearToAvoid

2005 Saturn Relay Structure & Body Problems

NHTSA has 20 owner complaints about body and structure problems in the 2005 Saturn Relay, 22% of all 91 complaints for this model year. That is the highest body and structure complaint count among 3 Relay model years. Median mileage at failure: 23,000 miles.

Structure & Body complaints
20
22% of 91 complaints
All complaints this year
91
Crashes reported
0
Fires reported
0
Injuries reported
0
Median mileage
23,000 mi
Related recalls
1

When 2005 Saturn Relay body and structure complaints were filed

First complaint Nov 30, 2005, latest Dec 15, 2010.

2005 Saturn Relay structure & body complaints: complaints filed per month2Nov 2005Sep 2006Dec 2007Oct 2008Aug 2009Jun 2010
20 complaints filed with NHTSA from Nov 2005 to Dec 2010; peak Jul 2007 (2).

Structure & Body recalls for the 2005 Saturn Relay

  1. NHTSA 05V061000Feb 18, 2005Structure & Body18,850 vehicles

    Seats:mid/rear assembly

    On certain minivans, the outboard release handle on the impact-side second-row bucket seat may be actuated and the rear latches may unlatch early in a side impact crash. This was discovered in a side impact test run by gm, under conditions similar to NHTSA's new car assessment program (ncap) side impact test.

    Risk: If the rear latches of the seat release early in a severe side impact, the front outboard latch may disengage and increase the potential for injury to the occupant of the seat.

    Remedy: Dealers will remove the seat latch release handle and install a black plastic cap over the exposed metal stud to eliminate the side impact safety concern free of charge. The recall began on april 5, 2005. Owners may contact saturn at 1-800-972-8876, chevrolet at 1-800-630-2438, and pontiac at 1-800-620-7668.

Structure & Body complaints by Relay model year

Raw complaint counts per model year; newer years have had less time to accumulate complaints.

  1. 200520 (22%)
  2. 20065 (26%)
  3. 20074 (33%)

Frequently asked questions

Does the 2005 Saturn Relay have body and structure problems?
NHTSA has 20 owner complaints about the body and structure in the 2005 Saturn Relay, 22% of all complaints for this model year. Median mileage at failure is 23,000 miles.
Which Saturn Relay year has the most body and structure complaints?
The 2005 Saturn Relay has the most body and structure complaints (20), compared with 20 for the 2005.
Is there a body and structure recall for the 2005 Saturn Relay?
Yes — 1 NHTSA recall campaign for the 2005 Saturn Relay concerns the body and structure: 05V061000.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.