YearToAvoid

2005 Saturn Ion Structure & Body Problems

NHTSA has 15 owner complaints about body and structure problems in the 2005 Saturn Ion, 3% of all 573 complaints for this model year. That is #2 highest body and structure complaint count among 4 Ion model years. These complaints report 5 crashes, 1 fire, and 7 injuries. Median mileage at failure: 33,316 miles.

Structure & Body complaints
15
3% of 573 complaints
All complaints this year
573
Crashes reported
5
Fires reported
1
Injuries reported
7
Median mileage
33,316 mi
Related recalls
0

When 2005 Saturn Ion body and structure complaints were filed

First complaint Mar 1, 2005, latest Sep 18, 2014.

2005 Saturn Ion structure & body complaints: complaints filed per month2Mar 2005Aug 2007Mar 2009Apr 2010Jan 2011Jun 2013Aug 2014
15 complaints filed with NHTSA from Mar 2005 to Sep 2014; peak Jun 2013 (2).

Structure & Body recalls for the 2005 Saturn Ion

No safety recalls on record for this model year.

Structure & Body complaints by Ion model year

Raw complaint counts per model year; newer years have had less time to accumulate complaints.

  1. 200515 (3%)
  2. 200636 (3%)
  3. 200711 (1%)
  4. 20080 (0%)

Frequently asked questions

Does the 2005 Saturn Ion have body and structure problems?
NHTSA has 15 owner complaints about the body and structure in the 2005 Saturn Ion, 3% of all complaints for this model year, including 5 that report a crash. Median mileage at failure is 33,316 miles.
Which Saturn Ion year has the most body and structure complaints?
The 2006 Saturn Ion has the most body and structure complaints (36), compared with 15 for the 2005.
Is there a body and structure recall for the 2005 Saturn Ion?
No NHTSA recall campaign for the 2005 Saturn Ion is classified under structure & body. Complaints alone do not trigger a recall; check the full recall list and your VIN.

Sources: NHTSA Office of Defects Investigation complaint and recall databases; U.S. EPA fuel economy data; NHTSA 5-Star Safety Ratings. Complaints are unverified owner reports.

Data updated Sep 24, 2026. Read the methodology and data sources. The Complaint Index is based on NHTSA owner complaints and recalls; it is not a reliability rating.